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Field GuideRules of Thumb

Maker rules of thumb

The starting numbers and shop tricks worth memorising. 178 rules, each credited to the maker it came from. Search, or pick a discipline.

3D Printing

47 rules

Wall thicknesses, tolerances and design moves for FDM parts that print right the first time.

All 3D Printing →

Measuring

14 rules

Shop math, layout and reading your tools right. Angles from rise and run, squaring a site, calipers you can trust.

All Measuring →

Cutting, Not Hacking

6 rules

Marking and guiding moves that put the cut where you meant it, on pipe, tube, trim and paper.

All Cutting, Not Hacking →

Joinery

6 rules

Wood and metal joints that go together square and stay that way. Bridles, hinges, tube corners, weld order.

All Joinery →

New here? Start with these

Slant 3D
3D Printing

Wall thickness

Start FDM walls at 2–3 extrusion widths — with a 0.4 mm nozzle, that’s about 0.8–1.2 mm — and keep wall thickness a whole multiple of your line width.

Make or Break Shop
Laser Cutting & Engraving

Speed / power test

For a new material, run a speed-vs-power test grid on a scrap of the real stock, fastest speeds first, and read the best cell straight off the sheet.

Tuan CT
Get The Fuck Out

Lash a crossed joint

Run the tie diagonally across the X — over one member and under the other — then cinch, so the diagonal wrap clamps the crossing and stops it pivoting.

VIDEO · Adam Fleisch
Measuring

Angle from rise and run

Use a level to make a right triangle under the sloped part, measure the rise (vertical) and the run (horizontal), then take the inverse tangent: angle = arctan(rise ÷ run). That's the angle from horizontal, in degrees. Subtract it from 90° for the angle from vertical.

VIDEO · Adam Fleisch
Cutting, Not Hacking

Mark an angle on a pipe

Turn the angle into a distance around the pipe: arc length = outside diameter × π × degrees ÷ 360. Mark that distance on a thin paper strip, wrap the strip around the pipe from a 0° reference line, and transfer the mark. On a 2 in (50.8 mm) OD pipe, 25° is 0.436 in (11.1 mm).

TWCDesign (@takuwoodcraft)
Joinery

Doweled bridle corner

Cut a through bridle at the corner: an open slot in the rail and a centre tenon on the leg, each a third of the stock width. Glue it, then drive glued dowels through it from two perpendicular faces, down through the slot cheeks and in through the side. Pinned both ways, it can't rack or pull apart.